How to choose the best lubrication pump
When choosing a lubrication pump, there are several key factors to consider to ensure that the best type of pump for your application is selected. Lubrication pumps play a vital role in mechanical equipment, providing the necessary greases and lubricants for bearings, gears and moving parts. The right choice will not only protect your assets, but also avoid unnecessary maintenance hassles. Here are a few key factors to consider when choosing the best lubricating pump:
1. Match the pump output with the consumption rate
This is the most important aspect of the evaluation, as it determines the minimum output that the pump must deliver to each bearing and component to ensure that insufficient lubrication does not occur. If the output capacity of the pump is too small, it may result in insufficient lubrication required, thus accelerating wear. Conversely, if the output capacity is too large, it may increase system stress and waste energy. As a result, matching proven consumption requirements prevents these issues, resulting in optimal device protection. If usage is unknown, consider the following conservative rules of thumb:
– Lightweight application: 0.5-1 L/h
– Medium equipment: about 1-2 L/h
– Heavy industry assets: up to 5 litres/hour
Consult the equipment manual whenever possible for accurate manufacturer specifications.
2.Gear and piston models are suitable for high pressure requirements.
When high lubrication pressures above 1000 PSI are required, heavy-duty piston and gear pumps are preferred due to their rugged construction. These models use precision-machined metallurgical materials, gears and rotors to generate large amounts of outlet pressure without failure. In contrast, lighter peristaltic hose pumps generate less pressure through their extrusion design. But they prevent backflow contamination and are good at handling thicker greases that are not suitable for gear/piston pumps. Therefore, the pressure requirements are determined and the pump technology is matched accordingly.
3.The working cycle affects the mechanical design.
When selecting a pump, consider the equipment operating schedule and the frequency of lubrication requirements. Intermittent light-load cycling allows the pneumatic pump to meet requirements depending on the availability of plant air. However, continuous or frequent large capacity requirements justify independent electric pump motors. Also ensure that the mechanical design meets the intended task. Oversized ball bearings, heat-stabilized housing and pressure regulation prevent premature failure. Optimizing these design factors for run time prevents accidental loss of lubrication.
4. The reservoir should be able to accommodate 1-2 reloads.
Pump tanks provide a ready supply buffer for grease and oil. Adjust this capacity to accommodate at least 1-2 full reloads of your application. This prevents the pump from losing packing or drying out during maintenance response. The well-designed tank is also equipped with a mixer, cleaning port and filling meter. The respirator prevents contamination while allowing air exchange to prevent vacuum locking. These aspects increase the purity of the lubricant and ensure that the pump runs only on grease/oil and not pumped air.
To sum up, the lubrication pump must reliably transport enough grease and oil to the desired location throughout the machine as needed. Correctly determining output flow and pressure capacity based on usage can prevent potential points of failure from drying out or becoming contaminated over time. By carefully considering the above factors, you can ensure that you choose the best lubrication pump for your application.